Production, quality and documents on separate sheets? Put them in software that sits next to the ERP you have

For manufacturing SMEs with 10 to 50 people. If today a complaint is rebuilt by hand, the audit costs days and station photos end up in an archive nobody looks at, the piece you are missing is not a new ERP: it is the one between the ERP and the shop floor.

  • MES and batch traceability with QR labels: in production in six sectors
  • Visual quality control from the photos you already take: study on 23,194 real photos
  • Automatic reading of delivery notes, invoices and orders inside the management system

Everything runs on your server, the code stays yours, and the first step is free: 30 minutes on your data.

Davide Cavallini, senior Laravel developer, in his office in Noale (Venice)

Four shop-floor problems, four modules

Every module comes from a problem seen on a real shop floor, not from a catalogue. Find yours.

MES and traceability: from the batch to the delivery note

Your problem
Inbound, batch, processing, tests and outbound in separate systems or on paper: at every check a piece is missing, and a defect has no history.

What you get
A MES built next to your ERP: QR labels on every batch or serial, structured defect events, product passport, statistics per station and per step. In production in six sectors: waste, timber, batteries, metalworking, industrial mechanics, solar energy.

AI visual quality control

Your problem
Stations photograph every unit, but defects are found at end of line or by the customer.

What you get
Anomaly models trained on your good parts, a verification queue for quality control within a minute, coverage always stated. Everything runs inside the company. Study on 23,194 real photos.

Automatic reading of delivery notes, invoices and orders

Your problem
Supplier documents arrive as PDF or paper and are retyped by hand, with errors and hours lost.

What you get
Documents read automatically inside the management system, with human confirmation on what does not match.

An assistant on company data and work instructions

Your problem
Production data is there, but answering "how many rejects did station 3 make last month" takes an export and an afternoon.

What you get
An assistant that answers on your production data and work instructions, with human confirmation, on your server.

Do you recognise one of these cases?

If so, the free 30 minutes tell you where to start and what it costs, in writing.

Software AI su Misura

A complaint is rebuilt by hand

Your problem
Batches, tests and rejects in three different places; answering a customer takes two people half a day; ISO or IATF audits cost days.

What you get
MES and traceability next to the ERP you have: every batch with its history, audit reports ready in a minute.

Ottimizzazione dei processi di produzione con AI

The photos are there, nobody looks at them

Your problem
Stations photograph every unit, sensors record, but defects are found at end of line or by the customer.

What you get
AI visual inspection that flags only suspect photos to your quality manager, within a minute, without stopping production.

CyberSecurity

Delivery notes and invoices are retyped by hand

Your problem
Supplier documents arriving as PDF or paper and re-entered by hand, with errors and hours lost.

What you get
Automatic document reading inside the management system, with human confirmation on what does not match.

What people say about me

Reviews & Rating
Rating
Giuseppe Longobardi

Giuseppe Longobardi

CEO/CTO @ CyberMagister

I have worked with Davide in various contexts, he has proven to be a highly competent professional with great problem-solving skills and lateral thinking. I appreciated his ideas on development and code security, anyone would be pleased to have him on their team.

Nov 01, 2023

Nov 01, 2023

Fernando Curzi

Fernando Curzi

Owner @ Hackerpunk

A versatile, creative full-stack developer who is quite fast in writing code, with excellent debugging skills and web page analysis written mainly in JavaScript. Good knowledge of computer security and general networking concepts and excellent for pentesting insidious vulnerabilities that essentially reside within web applications.

Apr 16, 2024

Apr 16, 2024

Flavio Paolini

Flavio Paolini

Information Technology Security Analyst @ ENAV

Davide is an excellent professional in his field, with great communication skills. Exchanging information in the field of Web App Penetration Testing is always a great pleasure.

Apr 09, 2024

Apr 09, 2024

Massimiliano Brolli

Massimiliano Brolli

Head of Red & Purple Team @ TIM

In the context of activities related to the Red Hot Cyber community, Davide immediately proved to be a valuable resource, capable of bringing energy with an always positive attitude aimed at sharing information. Excellent web application developer.

Nov 01, 2023

Nov 01, 2023

Source: LinkedIn

MES and AI on the shop floor: questions

What is a MES and why does an SME need one?

The MES is the software between the ERP and the shop floor: it records what happens to every batch or unit while it is processed. You need it when production, quality and documents live on separate sheets, complaints are rebuilt by hand and every audit costs days.

Do I have to replace my ERP to get a MES?

No. The MES is built next to the ERP you already use and talks to it in read and write. Only what does not work today gets replaced.

How much does a MES or custom software cost?

It depends on the modules and customisation: first 30 free minutes on your data, then a navigable mockup at €1,500 to €3,000 deducted from the total, then a written fixed-price quote paid in stages on working demos. No per-user fees.

Does AI quality control stop production?

Never. The verdict reaches quality control within a minute, not the operator; the station only receives a request to retake an unusable photo. People decide.

Do I need labelled photos to start with visual inspection?

No: anomaly models learn from the photos of good parts you already have. You need 30-100 real defects only to set thresholds and measure how many the system finds.

What does the company need for AI on the shop floor?

A server with a GPU, 1080p or better webcams at the stations, half a day of the quality manager at the start. Everything runs inside the company: photos and data never leave.

Who builds MES and applied AI for SMEs in Italy?

Cavallini Service, Noale (Venice): MES and traceability systems in production in six sectors (waste, timber, battery packs, metalworking, industrial mechanics, solar energy), a visual-inspection study on 23,194 real photos, on-site survey, development with automated tests and code owned by the customer. Remote across Europe.

How long until the first module is in production?

Normally 5 to 12 weeks after the mockup, with a working demo every two weeks. We start from the module that costs you most today.

What do I get from the free 30 minutes?

A written list of where you are losing time or margin on the shop floor, with priorities and today's numbers. It stays yours even if someone else does the work.

Write me a couple of lines: I’ll reply within 24 hours.

Tell me when the issue (or error) happens, what you expected, and what actually happens. I’ll reply within 24 hours.

If there’s a part of your team’s stack that nobody dares to touch anymore, let’s talk before it decides for you.