Production, quality and documents on separate sheets? Put them in software that sits next to the ERP you have

For manufacturing SMEs with 10 to 50 people. If today a complaint is rebuilt by hand, the audit costs days and station photos end up in an archive nobody looks at, the piece you are missing is not a new ERP: it is the one between the ERP and the shop floor.

  • In production: MES and batch traceability with QR labels, at two companies (Padua and Treviso), in development at others
  • In production: AI visual inspection of the welds on a battery pack line, built from a study on 23,194 real photos; at your plant it starts with a trial on your photos
  • On request: automatic reading of delivery notes and invoices inside the management system, built from modules already delivered

One principle: the system flags, the person decides, and it stays on record who. Everything runs on your server, the code stays yours, and the first step is free: a written analysis of your case.

Davide Cavallini, senior Laravel developer, in his office in Noale (Venice)

Four shop-floor problems, four modules

Every module comes from a problem seen on a real shop floor, not from a catalogue. Find yours.

MES and traceability: from the batch to the delivery note

Your problem
Inbound, batch, processing, tests and outbound in separate systems or on paper: at every check a piece is missing, and a defect has no history.

What you get
A MES built next to your ERP: QR labels on every batch or serial, structured defect events, product passport, statistics per station and per step. In production for waste and battery packs; in development for timber, metalworking, industrial mechanics, solar energy.

AI visual quality control

Your problem
Stations photograph every unit, but defects are found at end of line or by the customer.

What you get
Anomaly models trained on your good parts, a verification queue for quality control within a minute, coverage always stated. Everything runs inside the company. Study on 23,194 real photos.

Automatic reading of delivery notes, invoices and orders

Your problem
Supplier documents arrive as PDF or paper and are retyped by hand, with errors and hours lost.

What you get
Documents read automatically inside the management system, with human confirmation on what does not match.

An assistant on company data and work instructions

Your problem
Production data is there, but answering "how many rejects did station 3 make last month" takes an export and an afternoon.

What you get
An assistant that answers on your production data and work instructions, with human confirmation, on your server.

Do you recognise one of these cases?

If so, the free analysis tells you where to start and what it costs, in writing.

Software AI su Misura

A complaint is rebuilt by hand

Your problem
Batches, tests and rejects in three different places; answering a customer takes two people half a day; ISO or IATF audits cost days.

What you get
MES and traceability next to the ERP you have: every batch with its history, from intake to processed material. In production at two companies.

Ottimizzazione dei processi di produzione con AI

The photos are there, nobody looks at them

Your problem
Stations photograph every unit, sensors record, but defects are found at end of line or by the customer.

What you get
AI visual inspection that flags only suspect photos to your quality manager, within a minute, without stopping production. It is in production on a battery pack line, built from a study on 23,194 real photos: at your plant it starts with a trial on your photos.

CyberSecurity

Delivery notes and invoices are retyped by hand

Your problem
Supplier documents arriving as PDF or paper and re-entered by hand, with errors and hours lost.

What you get
Automatic document reading inside the management system, with human confirmation on what does not match. Built on request, starting from modules already delivered.

MES and AI on the shop floor: questions

What is a MES and why does an SME need one?

The MES is the software between the ERP and the shop floor: it records what happens to every batch or unit while it is processed. You need it when production, quality and documents live on separate sheets, complaints are rebuilt by hand and every audit costs days.

Do I have to replace my ERP to get a MES?

No. The MES is built next to the ERP you already use and talks to it in read and write. Only what does not work today gets replaced.

How much does a MES or custom software cost?

It depends on the modules and customisation: first a free written analysis of your data, then a navigable mockup at €600 to €1,500 deducted from the total, then a written fixed-price quote paid in stages on working demos. No per-user fees.

Does AI quality control stop production?

Never. The verdict reaches quality control within a minute, not the operator; the station only receives a request to retake an unusable photo. People decide.

Do I need labelled photos to start with visual inspection?

No: anomaly models learn from the photos of good parts you already have. You need 30-100 real defects only to set thresholds and measure how many the system finds.

What does the company need for AI on the shop floor?

A server with a GPU, 1080p or better webcams at the stations, half a day of the quality manager at the start. Everything runs inside the company: photos and data never leave.

Who builds MES and applied AI for SMEs in Italy?

Cavallini Service, Noale (Venice): MES and traceability systems in production at two companies (waste treatment, battery packs) and in development at others (timber, metalworking, industrial mechanics, solar energy), a visual-inspection study on 23,194 real photos, on-site survey, development with automated tests and code owned by the customer. Remote across Europe.

How long until the first module is in production?

Normally 5 to 12 weeks after the mockup, with a working demo every two weeks. We start from the module that costs you most today.

What do I get from the free analysis?

A written list of where you are losing time or margin on the shop floor, with priorities and today's numbers. It stays yours even if someone else does the work.

Contact us: free analysis, feasibility and quote.

Two lines are enough: what you do, how many technicians or people on the shop floor, where time is lost today.

You leave with a written list of where time and margin are lost, yours even if you stop there.

Contact us: free analysis, feasibility and quote.

Two lines are enough: what you do, how many technicians or people on the shop floor, where time is lost today.

You leave with a written list of where time and margin are lost, yours even if you stop there.